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The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility and productivity. The paper introduces guidelines for designing a robotic cell to disassemble a battery pack with the support of an operator.
Current battery packs are not designed to be disassembled, spaces between modules are narrow, and joint technologies are mostly irreversible (e.g., glued parts, welded plates, one-way screws), bringing to a difficult non-destructive disassembly.
Following the recommendations given after the safety analysis, as a specific potentially explosive atmosphere (ATEX) 3 zone, the battery pack was manually disassembled. The manual disassembly brought to a disassembly procedure which was decomposed and analysed to identify how to automate the same operations with a robot.
The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.
This paper analyses the use of robotics for EVs’ battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling.
In , authors identified the four mandatory tasks: handling, separation, clamping, and monitoring to pursue the disassembly of the battery pack into modules. The robot needs at least one tool for each listed task. Several works analysed the disassembly, proposing the design of specific disassembly tools.
research on automatic disassembly and its application to electric vehicle (EV) battery packs, with a particular focus on lithium–ion batteries (LIBs). While robotics research
This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or …
research on automatic disassembly and its application to electric vehicle (EV) battery packs, with a particular focus on lithium–ion batteries (LIBs). While robotics research
Therefore, there is a need for new technological approaches which can dismantle an automotive battery pack productively with enhanced safety standards for workers and …
The button/coin battery mold can be installed on a hydraulic sealing machine and used as a button battery disassembly mold product. The standard configuration ... If you have any …
A comprehensive techno-economic assessment of the disassembly process was conducted, which identified cost hotspots in battery pack designs and to guide design …
Optimization Analysis of Power Battery Pack Box Structure for New Energy Vehicles Congcheng Ma1(B), Jihong Hou1, Fengchong Lan2, and Jiqing Cheng2 1 Guangzhou Vocational College …
Request PDF | Techno-economic and environmental disassembly planning of lithium-ion electric vehicle battery packs for remanufacturing | The rapidly-growing use of …
An energy-storage system comprised of lithium-ion battery modules is considered to be a core component of new energy vehicles, as it provides the main power source for the transmission system.
Several interconnected modules can analyse the battery pack and, thanks to AI-based algorithms, make decisions on the EoL of the battery for further disassembly actions. …
Based on the current situation of the comprehensive utilization industry of new energy vehicle traction battery, this paper compares the traction battery technology profile and its key …
Based on the current situation of the comprehensive utilization industry of new energy vehicle traction battery, this paper compares the traction battery technology profile and its key …
The EV battery Disassembly infosheet exposes the complex and often destructive process with proprietary tools required to disassemble a typical EV battery with cell-pack …
A comprehensive techno-economic assessment of the disassembly process was conducted, which identified cost hotspots in battery pack designs and to guide design …
In the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling …
The present application provides a disassembly mechanism and a power battery pack disassembly system having same, and a method. The disassembly mechanism comprises a …
The automotive industry is involved in a massive transformation from standard endothermic engines to electric propulsion. The core element of the Electic Vehicle (EV) is the …
Design for Assembly and Disassembly of Battery Packs A collaboration between Chalmers University of Technology and Volvo Group Trucks Technology M. COLLIJN, E. JOHANSSON
• The difference in disassembly cost between battery pack designs varies up to 75% • Reducing the number of modules and fasteners reduces the battery disassembly cost. • Automated …
Battery Lift Table: The Battery Lift Table is a versatile and convenient product designed to simplify the lifting of heavy objects. This innovative tool is powered by a rechargeable battery and …
The analysis of battery pack disassembly criticalities and similarities proposed in this paper aimed to provide additional inputs on the research in this field to support the …
The electrification of the transport sector is a critical part of the net-zero transition. The mass adoption of electric vehicles (EVs) powered by lithium-ion batteries in the coming decade will …
This large cylindrical battery is expected to reduce the production cost of battery pack assembly due to fewer individual cells required for assembly and interconnection. ...